Transforming TWO Older USACH Grinders for a Green Future: How GCH Machinery Remanufactured two Usach 150-OD-2S for Hybrid Transmission Parts for a Major Automotive Corporation

The automotive industry is undergoing a transformational shift. With Hybrid becoming the future of transportation, manufacturers face mounting pressure to produce high-quality Hybrid components. This is where the GCH Machinery Retrofit division steps in, providing innovative solutions that bridge the old machinery to modern technology.  

This article examines GCH Machinery’s partnership with a global automotive leader to deliver a remanufactured Usach 150-OD-2S grinder. It showcases how innovation and sustainability align in manufacturing Hybrid transmission parts.

Usach 150-OD-2S Grinder: Essential redesigned for Hybrid Transmission Part Manufacturing

Upgrading an Aging Grinder to Meet Modern Demands

The original Usach 150-OD-2S Two Grinding spindles were designed for versatility and high-precision grinding across various applications. However, the rapid pace of innovation in the automotive sector meant the grinder required significant modernization to meet the automaker’s ambitious sustainability goals.

GCH Machinery’s process involved a complete overhaul of the grinder, combining advanced engineering and cutting-edge components. The focus was not only on maximizing performance but also on minimizing the machine’s environmental footprint.

This project showcased GCH Machinery’s retrofit division, which specializes in custom remanufacturing. It is backed by over 50 years of industry experience and more than 1,500 completed grinder remanufacturing projects.

A Machine Built for Green Manufacturing

Sustainability was at the core of this Usach 150-OD-2S grinder remanufacturing project. The automaker’s commitment to reducing environmental impact inspired GCH Machinery to incorporate features that made the grinder eco-friendly, energy-efficient,

GCH Machinery made targeted modifications to the grinder to support sustainability:

• High-Efficiency Motors: Reduced energy consumption while improving performance.
• Mist Containment System: Enhanced workplace safety and meet environmental compliance standards.
• New Lubrication and Pneumatic Systems: Designed to minimize friction and wear, extending the machine’s life.

Key Features of the Remanufactured Usach 150-OD-2S Grinder

Dual-Spindle System for Enhanced Productivity

The dual-spindle system enables the grinder to process both ends of a part simultaneously, cutting down production time. This design eliminates the need for additional machines or processes, making it both time-efficient and cost-effective. For high-demand Hybrid transmission components, this feature ensures the precision required for both ends of the part required in the manufacturing of Hybrid parts in the automotive industry.

Comprehensive Upgrades for Performance and Ease of Use

GCH Machinery equipped the grinder with several advanced components to elevate its functionality and usability:

• Full Enclosure: Provides added safety for operators while protecting the machinery.
• Siemens 840-SL Control with Touchscreen HMI. Promotes fast setup and an intuitive, user-friendly interface.
• In-Process Gage: This device ensures precision measurements in real-time by sending data to the CNC controls and making automatic adjustments without operator intervention.
• Wheel Balancer: Provides any variation in the grinding wheel, vibration, unstable dressing causing an out-of-round condition on the part, or harmonics caused by the wheel on the part.
• Electrical Panel: Completely updated to today’s technology for today’s machine standards.

Additional Components to Boost Efficiency and Sustainability

Supporting Parts for Enhanced Efficiency

To further enhance the grinder’s effectiveness, GCH incorporated tools that optimize production:

• New Lubrication and Pneumatic Systems: These systems minimize friction and wear to ensure the grinder’s longevity and report potential problems.
• Automatic Part De-oiler: Reduces oil residue, causing future maintenance issues
• Internal Robotics: Delivers automated part handling with precision and efficiency.
• Servo-controlled tailstock and headstock: Provides precise control for unmatched grinding accuracy.
• Servo Infeed: Providing accuracy to the part to achieve 1.67 Cpk required tolerances.

Supporting Green Manufacturing with Eco-Friendly Features

High-Efficiency Motors for Energy Conservation

The remanufactured grinder now uses high-efficiency motors, leading to significant energy savings over time. This supports the automaker’s green initiatives and reduces operating costs—making the machine an investment in a sustainable future.

Mist Containment System for a Cleaner Workspace Environment

A standout feature in promoting safety and sustainability is the mist containment system, which ensures cleaner air quality within the factory. By reducing airborne oil mist, this feature improves working conditions for operators and helps maintain compliance with strict environmental regulations.

Why Choose GCH Machinery Retrofit Division for Grinder Remanufacturing?

Turnkey Grinding Solutions Tailored to Your Needs

At GCH Machinery Retrofit Division, we pride ourselves on providing end-to-end solutions designed to meet specific manufacturing challenges. From initial concept to final installation, our team ensures seamless execution tailored to client needs.

Engineering Excellence and Cutting-Edge Solutions

With over 150 years of combined engineering expertise, GCH Machinery consistently delivers innovative grinding solutions. For the USACH 150-OD-2S, this expertise translated into a grinder that meets tight tolerances while optimizing the use of GCH Machinery’s Retrofit Division to update an older USACH grinder.

One-Stop Shop for All Grinder Needs

From design and engineering to electrical systems and automation, GCH handles every aspect of the remanufacturing process. This all-in-one approach ensures complete compatibility and reduces project timelines and costs.

World-Class Manufacturing Standards and Support

Adhering to international quality standards such as Kaizen and TQC, GCH Machinery provides exceptional manufacturing and global support for clients worldwide.

Achieving Precision and Sustainability in a Hybrid Transmission Part Production Plant

The remanufactured USACH 150-OD-2S grinder stands as a testament to GCH Machinery’s Retrofit Division’s commitment to precision, efficiency, and eco-friendly manufacturing. By partnering with GCH, the automaker has successfully aligned manufacturing processes with green initiatives while meeting the high standards required in Hybrid transmission part production.

If your business is looking to modernize equipment, achieve sustainable, high-precision production, and incorporate technology, GCH Machinery is here to help. With experience in grinder remanufacturing for the Hybrid industry, we offer turnkey grinding solutions designed to drive your manufacturing goals toward a greener future. Contact us today for more information!