Grinding machines play a vital role in the manufacturing industry. They are used to shape workpieces to the right size. This is done by using the abrasive wheel to cut or remove material from the workpiece to get a smooth and accurate surface. In short, grinding machines are used to reduce the size of different materials that require high surface quality as well as high accuracy of shape and dimension.
In the last few years, automation is rapidly becoming the norm in the grinding machine industry. Automation has many benefits, but one of its major benefits is increased productivity and efficiency. With automation, operators will spend less time setting up, programming the grinding machine or adjusting the depths and the rotation speed. One operator can run up to three to five machines simultaneously.
The best part is, an automated grinding machine, unlike operators, will do all these seamlessly without committing human errors. The end result will be better quality and precise product.
In this fast paced economy, the best decision any manufacturing unit can make to increase its efficiency and production and better improve quality is to consider automation. Let’s talk about automation options and the benefits of grinder automation for manufacturing units.
Automation Options for Grinders
At GCH Machinery, we offer a number of options to automate machine operation. We will work with you to determine which option best suits your application and your budget and will tailor a plan for your unique grinder needs. Our automation options include:
- Gantry style load/unload systems
- Hoppers and feeders
- Robots from a choice of industry-leading manufacturers
- Infeed conveyors
- Spinning roll feeders
- Vibratory bowl feeders for small workpieces
Advantages of Automated Grinding Machines
If, at this point, you still haven’t decided on automating your grinding operations, these benefits will no doubt make you decide it’s high time you consider it.
Increased Accuracy and Precision
One of the significant reasons why automated grinding machines have become popular in the manufacturing industry today is their increased accuracy and precision. Machines are inherently repeatable. This allows for precise grinding and finishing of a variety of materials uniformly.
Reduced Material Waste
Grinder automation reduces material waste because it is programmed to grind workpieces to specific sizes and shapes. This will reduce the amount of material that will be wasted through human error if it were done manually.
Improved Safety For Workers
An automated grinder improves the safety of workers because it handles the dangerous tasks. This translates to fewer accidents due to negligence or human error.Â
Reduced Labor Costs
Automated grinding machines significantly reduce the need for human operators. A single operator can monitor up to five machines at a time. In large-scale production, where labor costs can go over the roof, using automated grinders will not only reduce labor costs but also cut down the cost of training operators to handle machines manually.
Increased Production Capacity
Can your operators work 24/7? You know the answer. Automated grinding machines can work at a constant speed, with higher precision and accuracy, which means you can produce more. This is particularly beneficial to large-scale manufacturing units.
Also Read: Benefits of Rebuilding and Upgrading a Centerless Grinder
GCH Machinery’s Successful Automated Grinding Machine Projects
GCH Machinery has been committed to helping companies automate their grinding machines for better efficiency and productivity for more than 20 years.
GCH Machinery provides turnkey grinding solutions such as centerless, cylindrical, internal, surface and double disc grinders that are tested and approved with our clients’ production parts before installation.
Contact GCH Machinery for Grinder Automation
With greater accuracy and precision, reduced labor costs and higher productivity, manufacturing industries, big or small, can benefit from the many benefits that automated grinding machines offer.
However, to enjoy these benefits, it is crucial to work with a partner who understands your industry’s needs. This is where GCH Machinery comes in. At GCH, our engineering team has worked with different industries over the years, we can offer you the best solution from our numerous automation options to suit your company’s needs.Â
Our work starts from evaluating your old grinding machines to determine the best automation options for your application and budget and doesn’t stop until they are tested with your actual production parts on them to ensure a smooth operation. From rebuilding to installation, we’ve got you covered. To learn more, contact us today.