How GCH Machinery Rebuilt an Old Toyoda OD Grinder for a New Automotive Transmission Project
GCH Machinery is a leading provider of grinding machine remanufacturing and rebuild services. In this case study, we will discuss how GCH Machinery helped a global vehicle manufacturer rebuild a Toyoda OD grinder from the mid-1990s.
GCH Machinery helped engineers from a leading global vehicle manufacturer breathe new life into an outdated Toyoda OD grinder from the mid-1990s. By remanufacturing and upgrading the machine, they transformed it into a robust, modern grinding cell capable of producing high-quality vehicle transmission shafts. Read on to learn more about the process and the impressive results achieved.
GRINDER GETS NEW LIFE MANUFACTURING SHAFTS FOR A NEW AUTOMOTIVE TRANSMISSION
Toyoda OD Grinder
The Challenge: Remanufacturing an Orphaned Toyoda OD Grinder
A global vehicle manufacturer needed a reliable and cost-effective solution for producing shafts for a new automotive transmission. They had an old Toyoda OD grinding machine from the mid-1990s that was sitting in their warehouse, unused and outdated. Could they revive this orphaned grinder and make it suitable for their new production line?
They contacted GCH Machinery, a leading provider of grinding machine rebuilding and retrofitting services, to find out.
The Solution: A Complete Rebuilding and Retrofitting of the Toyoda OD Grinder
GCH Machinery’s engineers evaluated the condition and specifications of the Toyoda OD grinder and proposed a comprehensive rebuilding and retrofitting plan. The plan included:
- Stripping the grinder to its base and replacing all mechanical, hydraulic, pneumatic, lubrication, cooling and gaging systems with new components.
- Installing Siemens 840D CNC controls, which offer flexibility, compatibility and innovation for modern grinding applications.
- Adding a flagging system and an in-process gage to inspect 100% of parts for quality assurance.
- Providing new tooling and fixtures for the shafts production.
The project was completed in just six months, transforming the old Toyoda OD grinder into a robust, modern grinding cell.
The Results: A Revived Toyoda OD Grinder That Meets the Customer’s Needs
The rebuilt and retrofitted Toyoda OD grinder delivered excellent performance and efficiency for the customer’s new automotive transmission project. The grinder was able to produce shafts with high accuracy and consistency, meeting the customer’s specifications and expectations. The customer also benefited from the reduced maintenance costs, improved safety features and enhanced operator convenience of the new systems.
The customer was so impressed with the quality and service of GCH Machinery that they continued to work with them to rebuild and reservice dozens of their warehoused grinding machines.
GCH Machinery Is Your Trusted Partner for Grinding Machine Rebuilding and Retrofitting
If you have an old or orphaned grinding machine that you want to revive or upgrade, contact GCH Machinery today. We have the expertise, experience and resources to help you achieve your production goals with our grinding machine rebuilding and retrofitting services. Whether you need a simple repair or a complete overhaul, we can handle any project, any size, any brand. We also offer customized solutions to meet your specific needs and budget.
Don’t let your old grinding machines go to waste. Let GCH Machinery turn them into valuable assets for your business. Contact us today for a free quote or consultation.
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